Cooking Systems

 

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Stove Cooking Systems

 

 

Cristina Franco's Custom Antarctic Stove

XGK stove, Reactor pot, platform and modifications

 

If your end goal is to actually cook on the trail, campsite or even your bomb shelter, you will want more than just a stove; you'll want an integrated cooking system which is suitable for your particular needs.

 

 


Cooking Systems

 

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straightchuter.com  my-cook-kit

  1. 9″ x 9″ cotton cloth for general clean up
  2. 6″ x 6″ faux chamois for wiping down tent condensation
  3. Scrunge cut in half
  4. MSR XGK stove the heart of the system
  5. Backpackers Pantry Pot Cozy
  6. Seasoned Salt
  7. Tea/pube strainer
  8. MSR windscreen
  9. MSR XGK pump
  10. MSR Spondonical (pot grabber)
  11. Snow Peak titanium Spork
  12. Bamboo pot scraper
  13. REI 3 liter aluminum pot black
  14. Stove board (wood with aluminum foil)
  15. MSR heat exchanger (for anything over 3 days)
  16. Pot liner (home made pack cloth)
  17. 33oz/1 liter fuel bottle with cap and stickers covering the word fuel
  18. Bic lighters (not shown dont fly with them in your kit!)

 

An integrated cooking system is generally made up of a stove, cooking utensil (pot, pan, empty can, etc.) and accessories which expand your cook system's utility and performance.  And in many ways, choosing a proper cooking system is like choosing the proper vehicle for a particular use.  If you are racing across the Baja at high speeds, you need a high octane powered light weight dune buggy or something similar; if you are taking 30 children to school each day, you need a diesel burning bus; if you are solo commuting to work each day and want to save on expenses and find easy parking, you need a scooter or fuel efficient auto which runs on the most economical fuel available; if you are a pimp, you need a pimpmobile which "bumps" (whatever that is).  It is true that a stock SUV can perform many of these tasks, but an SUV won't work as well as something designed for the task at hand. Likewise, your selected cook system should match its intended use. 

 

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Multifuel (Petrol) Stove Setup

Can use almost any fuel

Operates in any environment

Maintenance heavy

Heavy but durable

Powerful

Gas Canister Cook System

Requires premium expensive fuel

Poor snow performance

Dream to operate

Very Responsive

Fast

 

Alcohol Burner System

Economical fuel

Surprising cold weather performance

Starts and runs

Light

Slow

 

 

The focus of cook systems often centers around a particular stove, which is understandable as the stove is the heart of any cooking system.  This is very similar to race vehicles and their engines.  Its sexy to have a high performance high output engine in your auto or truck, whether you are racing or not.  So it's the engine that generally gets most of the upgrades and attention.  But whether you are going to race your vehicle or even just commute with it, you will need to to address many other issues, like the braking strength, brake cooling, brake balancing, weight distribution, suspension travel, suspension tuning, transmission gearing, transmission strength, final drive gearing, traction control options, wheel type, wheel size, tires, frame, aerodynamics at different speeds, steering geometry, steering gearing, how the overall vehicle performs at low and high speeds, handling over rough terrain, handling in turns with or without ice/snow/water/dirt, fuel economy, fuel tank size, fuel type/octane, engine cooling, creature comforts, overall styling, marketing, target use designing, safety, color, etc.  If any of these items are unbalanced, your vehicle will not perform or sell as desired...sometime with devastating consequences.

 

Basically, like a vehicle, your cooking system is more than just a stove or engine.  And like a vehicle purpose made for racing on the track or negotiating rough terrain at high speeds or taking the kids to soccer practice or fitting into small parking spaces or maximum fuel economy, your cooking system of choice should match up with your particular event or lifestyle.  So no matter what you have planned, you need a well balanced purpose made system that meets your specific needs with each component working together and supporting those needs. 

 

This might mean:

 

Here are several categories of portable cooking systems:

Hi-Tech Prepared Hiker Systems

Occasional Conventional Hiker

High Efficiency Hiker

Lightweight Hiker

Ultralightweight Hiker

KISS Hiker

Woodland Wanderer

Hunter/Expedition Setups

High Altitude Systems

Car Camper

Musher Cooker

Airplane Hopping Backpacker

International Traveler/Hotel Hopper

Developing World Cooker

ParaMilitary Type

Post Apocalypse Zombie

Bush Master

Restaurant/Catering Cooking

Mariner Cooking

Flameless Hot Food

Cookless Food Consumer

Free Spirited Freeloader

 

 

For more on just the stove types themselves, see How to Choose a Backpacking Stove.

 

 


HiTech Prepared Hiker

A high tech hiker has done his/her required  research regarding four season backcountry traveling and understands the dangers associated with outdoor sports.  It is important that you are prepared for any event, as not being prepared in the outback and away from civilization can prove deadly.  And with today's technology, there is no reason to risk it by skimping on gear.  And since you have a membership to the local outdoors specialty store, you have access to the best gear and gear advice in the world.  As a result, your pack is a little heavier than the economy hikers who pass you on the trail, but you worry not as if there should be a surprise blizzard that night - you will not only survive but will have a hot high calorie meal with cocoa with marshmallows to boost.

 

 

Adjustable Output Multifuel Backpacking Stove

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Optimus Nova

 

Nothing performs in the coldest of environments like a multifuel stove.  These more or less provide a jet powered flame which will quickly heat up any meal or melt snow in no time at all.  They do require a bit of stove operation knowhow and regular maintenance, but that's a small price to pay for a roaring hot stove when hunkered down in your winter campsite.  These stove systems will generally burn white gas, kerosene, jet fuel and unleaded automobile fuel, making it very versatile anywhere in the world.  Heat output can be easily adjusted from simmer to blow torch with the stove mounted (as opposed to a valve mounted) valve which allows you to do much more than just melt snow or boil water.

 

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MSR Dragonfly

 

Multifuel stoves with an adjustable simmer include the:

MSR Dragonfly

Optimus Nova

Primus Omnifuel

 

Related Links:

Zen Petrol Stoves

Cascade Designs - MSR

Optimus

Primus

 

System Parts:

 

 

WisperLite Universal Multi Fuel Stove

 

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Isobutane canister fuel is a delight to use on the trail as it lights up easily while requiring minimal stove maintenance.  Unfortunately this gas fuel does poorly below freezing temperatures, which is when you need your stove the most.  There are ways of extending the usability of this fuel at subfreezing temperatures, such as inverting the canister which delivers liquid fuel to your stove instead of fuel vapors.  This allows the more volatile gasses in your fuel mix to last longer while limiting heat loss through vaporization of fuel which together significantly extends the usefulness of your canisters in cold weather, especially when canisters with good fuel mixes are used.  The Whisperlite Universal stove system has been engineered so that it can support a gas canister inverted, has a more than adequate generator tube to vaporize the liquid fuel and has proper jetting for butane/propane mixed fuel.  It has also been tested by a reputable company from a country regulated by liability lawyers, so most feel that this system and approach is "safe" for the average consumer.  Other methods of extending the operating range of gas fuels in subfreezing temperatures (such as using a bicycle tire pump to pressurize your canister) are likely beyond what the "average consumer" would consider safe or reasonable.  That said, knowledge of these techniques is also part of being a prepared hiker. 

 

Vapor Pressure vs Temperature of Propane/IsoButane/Butane Mixes

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The boiling point of each of these gases is around the 1 ATM level at sea level

Below their respective boiling points, your stove will fail to start or run

Note that as fuel is released from a canister, its temperature will drop

Graph Link

 

But as a backup in cold weather or when gas fuel isn't available, you can use white gas or kerosene with the Whisperlite Universal cooking system to heat up your food in the dead of winter and even melt snow for drinking water if needed.  The Whisperlite family of stoves is so well designed to run petrol fuels in the cold weather that the WisperLite International is the lightest standard issue stove for the US Antarctic Program and is used as the emergency stove in all of its Survival Bags.

 

The remote gas and petrol fuel storage also allows you to safely use a windscreen around your stove to maximize use of your fuel use without the concern of overheating your fuel tank and creating an undesirable explosion.  A windscreen will also hasten cooking and snow melting.

 

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Primus Fuel Pump

 

Of note, when using petrol fuel in with this stove system, the MSR plastic pump is considered the weak point of this stove system.  And since this stove is set up to run on "universal" Lindal threaded gas canisters, you can easily hook up the Whisperlite gas canister adapter to a Primus Omnifuel ErgoPump.  The Primus metal pumps are more durable than the MSR plastic fuel pumps and better engineered.  The only disadvantage of the Primus pump is a small weight penalty and the possibility of limited replacement parts, depending on where you are in the world.

 

Note: MSR has 3 different WhisperLite stoves:

WhisperLite - smaller generator tube.  Meant to burn white gas only

WhisperLite International - larger generator tube.  Designed for white gas, unleaded gas and kerosene

WhisperLite Universal - Redesigned generator tube with canister adapter.  Designed for white gas, unleaded gas, kerosene and liquefied butane fuel mixes

 

Related Links:

Zen Canister Stoves - information on fuels and use at high elevations and subfreezing temperatures

Cascade Designs - MSR Company site

forums.equipped.org  231941  MSR WLU running with an Omnifuel pump

adventuresinstoving.blogspot  msr-whisperlite-universal  Whisperlite Universal connected to Primus Omnifuel pump

 

System Parts:

 

 

Optimus Svea

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Optimus Svea

 

The Optimus Svea isn't a new high-technology stove.  It has actually been around for quite some time and is really simple in design.  But this design has withstood the test of time and is a great stove for those looking for a dependable petrol stove with minimal moving parts.  Instead of a pump to pressurize the fuel tank, the generator tube uses a wick to draw fuel into it.  After fuel is vaporized, thermal feedback from the stove keeps the stove pressurized.  Having less moving parts means less things can fail.

 

For those who want a pump, Optimus offers a separate external pump which can be used with a special filler cap.  A tire valve can also be added to your filler cap if you wish to use a mini bicycle pump to pressurize this stove.

 

System Parts:

 

 

MSR XGK Expedition Stove

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MSR XGK Expedition Stove

 

This is the standard of Expedition Stoves and is overkill for most outdoorsmen.  Designed by Larry Penberthy, it utilizes a large generator tube and a target burner to maximize burning of petrol fuels.  Different jet sizes allow you to run different fuels and allow for more ideal air/fuel mixtures depending on which fuel you plan on running.  It reliably runs at full blast with most petrol fuels (white gas, automotive gas, kerosene, JP8) and overdesigned to continue operating in the worse of environments.  The XGK and its predecessors have been used on both poles and on the highest mountains of the world in various configurations. 

 

As a backpacking stove, it is heavy but still packable.  It also lacks the controllability of fuel flow which means that simmering and fancy cooking is limited.  That said, this stove system is ideal for melting snow under extreme conditions as this system can be used in insanely cold environments without the concern of  your fuel failing due to the cold.

 

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12" Expedition Base and Pot Support System

 

For extreme environments, you will need a stove platform or a hanger system.  A platform will allow for a flat and level surface where there otherwise may not be one and keeps the stove from sinking into the snow.  A hanging system does something similar while also saving floor real-estate.  It is important to note that care must be taken when using a XGK in a tent as the initial flare ups are dangerous.  You should preheat/prime the XGK outside of a tent or enclosed area. 

 

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Problem/Weak Spot

Potential Preventative Fix

 

The Achilles heal of the XGK is the the light weight fiberglass-reinforced polymer pump.  It lacks the robustness of metal pumps and has more O-rings to fail.  If your life depends on your stove, then you should pack a second pump.  You may also wish to reinforce its weak spot as shown above.  On the upside, the MSR pumps are lighter than metal pumps and are said to melt and vent when over heated as opposed to containing pressures and exploding after pressure overwhelms the fuel bottle.  Plastic pumps are also more economical to manufacture than metal ones which may not be foremost on your mind in Antarctica but helps since you may wish to have an extra one tucked away.

 

If you are embarking on a true expedition and are concerned about the longevity and robustness of the MSR pump, you can make custom changes to allow for use of a different pump with an inline flow valve.  You can even add an tire valve to your fuel bottle and use a bicycle pump to pressurize your system.

 

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MSR XGK-EX (Newer design)

 

There is a shaker jet version of the XGK which "self cleans" the jet.  It sounds like a good idea, but many feel that this design hinders performance as well as in-use maintenance.  For this reason, many explorers will remove the the shaker jet and weighted shaker and replaced it with an old shakerless jet.

 

Related Links:

Cascade Designs - MSR

US Patent 3,900,281 - model 9 stove

US Patent 5,513,624 - Shaker Jet

summitpost.org  483666  Hanging XGK

spiritburner.com  17072  Pump Comparison

spiritburner.com  22757  discussion on Bulin pump

Bulin  BL100-T3 - Chinese clone

spiritburner.com  20893  Pressure release screw

flickr.com  christinafranco  web.archive  red-hot-dreams  spiritburner.com  11956  explorersweb  18115  Franken-XGK with reactor pot and bottle mods

hannahmckeand.com  photo_101  adventurehannah.com  spiritburner.com  20893

straightchuter.com  expeditions-stove-set-up

usap.gov  FieldManual-Chapt14Stoves.pdf  US Antarctic Program

spiritburner.com  26577  Pump talk

spiritburner.com  25492  History

spiritburner.com  24405  Shaker Jet Talk

Hanging XGK

 

System Parts:

 

 


Occasional/Conventional Hiker or Camper

You like the outdoors and go on hikes, backpacking trips and car camp on occasion.  It's loads of fun, but your life doesn't revolve around the outdoors and you have no desire of roughing it too much if unnecessary.  Quality gear is also nice to have.  You have many wonderful stove system options.

 

 

Jetboil/Primus ETA Gas Systems

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Primus ETA Solo

 

The Jetboil and Primus Eta Solo Cooking Systems are simple all in one systems and are great if all you are looking for is a system which boils water.  Their pots mount to their respective stoves, which mount atop a fuel canister creating a single solid unit which is more stable than it looks.  Both stove and canister will separated and fit in pot for easy storage. 

 

A ringed corrugated heat exchanger is attached to the bottom of the pot to maximize heat transfer to the pot.  This "Fluxring" both hastens cook times and increases fuel efficiency.

 

The stove has a built in windscreen to protect it from the wind.  This protect the delicate gas flame from blowout and insulates heat from the stove around the bottom of the pot and heat exchanger.

 

These are well designed systems for those needing a stove to mostly boil water.

 

Related Links:

JetBoil

Primus - Swedish Site;  Primus - US Site

 

System Parts:

 

 

Trangia UL Alcohol Stove System

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Trangia System

 

The Swedish Trangia cook system are one of the most intelligent systems available.  They work in most habitable environments and make maximum use of fuel heat by containing it around the bottom and sides of the pots that come with the system.  The system breaks down and can be packaged in a nice compact unit.

 

This system uses alcohol for fuel which has many benefits.  It is generally non-explosive and when spilled, will quickly evaporate without damage to most gear and without the residual odor associated with petrol fuels.  The upper half of the pot support system traps hot air from the stove around the sides of the pot to maximize efficiency.  The lower half the the pot support system keeps the alcohol burner off any potentially frozen ground, snow or ice which makes this system usable even in Sweden.

 

System Parts:

 

 

Lightweight Gas Canister System

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The Monatauk Gnat Titanium Stove and GoSystem Fly/Ti weigh in at around 50 grams, which is pretty light for a really usable stove.

 

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Use the Gnat or Fly with a 100 gm canister of gas (~216gm total), and you have a very useful stove with adjustable heat output at less than 270gm (9.4oz) including enough fuel for a week's worth of breakfast and dinner.

 

Related Links:

Monatauk

Monatauk-europe

 

System Parts:

 

 

Canister Stove System - User assembled

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Optimus Crux

 

A Canister Stove mounted over a canister is popular stove setup.  These are easy to use and heat output is very adjustable and generally more than adequate.  They tend to be a little prone to blowouts in the wind so some knowhow is necessary to use them properly.  A windscreen can also prove both very useful and dangerous, depending on how you use one.  See our Canister Stoves Page for more these stoves, fuel and advance use.

 

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MSR Pocket Rocket

 

Realistically, there is little difference between the various gas canister stoves for the average hiker.  But if you do your homework, you will note differences in how stoves can be packed, various weight differences and carbon monoxide output, which is more of a concern for climbers but still nice to know.

 

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Snow Peak GigaPower

 

Note that your stove should always be removed from the canister during storage and transport.  Stoves which use piercable non-resealable canisters should be avoided as the stove can not be removed safely until the canister is completely empty.  These stoves have been know to leak gas while stored in backpacks and ignite.  This causes injury to many each year.

 

Piezo igniters are available on many stoves and allow you to light the stove with a push of a button.  These are really nice but tend to fail.  You should always have an alternate means of lighting any stove and should always carry a fire starter when away from civilization.

 

Related Links:

Cascade Designs - MSR

Optimus

Primus

Snow Peak  US Version

 

System Parts:

 

 

Solid Fuel Cooking System

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The Pocket Stove (56gm)

 

Commercial solid fuel stoves that burn hexamine (ESBIT) or META are simple enough to use and pack.  Some can be very light weight, while others are heavier and durable enough to survive use by junior scouts.  Solid fuel tends to burn slow so this isn't a good choice for the inpatient outdoorsman.  Hexamine also give off a fishy odor when it burns and ages.

 

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ESBIT Stove Examples

 

What's great about solid fuel is that it is simple.  It doesn't require any special priming or maintenance like with white gas stoves.  And when packing fuel, you just count out the number of tablets you need which is easier than measuring out the exact amount of liquid fuel and better than guessing if a gas canister has enough fuel left in it for a trip.

 

Related Links:

Zen Solid Fuel Stoves

ESBIT

 

System Parts:

 

 


High Efficiency Hiker

Conserving fuel means that you don't have to pack as much.  This means that adding the weight of certain items, such as a taller windscreen or heat transfer devices will more than make up for their added weight, bulk and complexity for longer hikes by conserving fuel.

 

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Weights and efficiency numbers based on manufacture's specs (likely "optimized and idealized")

A 4 oz pot was used for calculation of final weight of systems other than the Reactor and Cooksack

Spreadsheet 

 

Truth be told, depending on the the length of your trip, the lightest weight system may be a less efficient one.  In the graphs above, you can see that the plotted weights of the highly efficient MSR Reactor is still high compared to the plotted weights of the Simmerlite.  This is in part due to the high base weight of the Reactor system and in part due to the weight of the canisters the fuel is stored in. 

 

What the graph above doesn't show is how each system works under less than lab conditions, such as at high altitude, or subfreezing temperatures or with wind.  These will all negatively impact the performance of any stove, but "high efficiency" cook systems are generally impacted to a lesser degree.

 

 

MSR Reactor

MSR

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