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PRODUCTION, SALES, AND ATMOSPHERIC RELEASE OF FLUOROCARBONS THROUGH 2003
 
(Note: All of the production and sales data through 2003 is available
for download at the AFEAS Data Download Page.)
 

Summary

        Since 1976, the chemical industry has voluntarily reported the production and sales of fluorocarbons through a survey compiled by an independent accountant, Grant Thornton LLP. The main purpose of the survey is to provide the scientific community with data estimating atmospheric release of CFCs and the alternative fluorocarbons. Data are available through 2003 for CFCs 11, 12, 113, 114 and 115; HCFCs 22, 124, 141b and 142b; and HFCs 134a, 125 and 143a.

        Production of CFCs by companies reporting to AFEAS has continued to diminish in both absolute and relative terms and the AFEAS data now capture only 16% of the global total estimated from the database maintained by UNEP (which is compiled from reports by all Parties to the Montreal Protocol). It could be misleading to extrapolate sales and emissions of CFCs from such a small fraction of the global emissions and so, from now on, categorized sales and emissions of CFCs will not feature in the AFEAS report.

        The total production of all CFCs reported to AFEAS in 2003 is less than 2% of that in the peak year, 1988, and is now down to the level of the late 1940s. As shown in the graph below, the alternatives initially grew rapidly after their introduction to replace CFCs but now have varied growth rates, with most leveling off as they become more mature products. Production of HCFCs reported to AFEAS has fallen significantly since 1996.

 
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  2003 Production
(metric tons)
Change between 2002 and 2003
 
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CFC-11          3,145        decreased by 3,650 metric tons         (-54%)
CFC-12          12,536        decreased by 7,645 metric tons         (-38%)
CFC-113          599        decreased by 318 metric tons         (-35%)
CFC-114          336        decreased by 272 metric tons         (-45%)
CFC-115          37        decreased by 108 metric tons         (-74%)
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HCFC-22         187,262        decreased by 6,693 metric tons          (-3%)
HCFC-124          2,765        increased by 29 metric tons          (+1%)
HCFC-141b         74,596        decreased by 42,077 metric tons         (-36%)
HCFC-142b         19,685        decreased by 1,732 metric tons          (-8%)
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HFC-134a         166,899        increased by 9,912 metric tons          (+6%)
HFC-125          22,631        increased by 6,441 metric tons         (+40%)
HFC-143a          12,972        increased by 3,316 metric tons         (+34%)
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Note: "Production" (as defined in the Montreal Protocol) does not include feedstock uses.
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        The companies surveyed include subsidiaries and joint ventures that have or had CFC, HCFC or HFC production in the following countries: Argentina, Australia, Brazil, Canada, European Union, Japan, Mexico, United States and Venezuela. Global coverage of HCFCs and HFCs in the AFEAS survey is much greater than for CFCs. The AFEAS data account for 60% of all non-feedstock HCFC production, and are thought to represent at least 97% of global HFC production.
        Under the Montreal Protocol, CFC production in the developed world after January 1996 was only permitted to supply the basic domestic needs of less-developed countries plus a very small allowance for essential uses (mostly for laboratory and pharmaceutical purposes). As illustrated in the following plot, the production of CFCs and HCFCs by AFEAS reporting companies, weighted according to the ozone depletion potential (ODP) of each compound, has been reduced by 96% from the peak year, 1988.
 
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NOTE: Calculated from production reported to AFEAS with ozone depletion potential (ODP) values from "Production and Consumption of Ozone Depleting Substances 1986-1998," UNEP, October 1999. The ODP of HFCs is zero because they do not contain chlorine. Therefore, they do not appear in the above figure.
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Similarly, when reported production is weighted by the global warming potential (GWP) for each compound, the total has declined by about 88% from 1988, the peak year.
 
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NOTE: Calculated from production reported to AFEAS with global warming potentials for a 100-year time horizon from the Intergovernmental Panel on Climate Change (1995). [Note: The Kyoto Protocol is based on actual emissions, not production.]
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        The emission patterns and release delays applied to HCFCs and HFCs were derived from those developed earlier for CFCs and HCFC-22. However, there have been considerable changes in use practices in the wake of the Montreal Protocol and emission functions are subject to continual review. Revised emission functions, described in McCulloch et al. (2001 and 2003), have been used in calculating the emissions.
        NOTE: During the 2003 study, a correction was made to remove a systematic error in the formulas used in the computation of Fugitive Emissions for HCFCs and HFCs. The amounts reported for 1996 through 2002 have been recalculated to apply the revised formula, affecting the production and sales totals for these years as well as the cumulative Estimated (random) Error. The consequences are that total production of HCFCs during this period is 2.4% less than that calculated using the old formula and HFC production is 1.4% less. The effects on random errors are much smaller; these remain unchanged for the whole of the HCFC database (at 0.35%), and have increased from 0.60 to 0.62% for the HFCs.

Overview of the Data

        Annual production data for the five CFCs and production and sales data for the seven other fluorocarbons are presented in the summary tables. Sales are divided into use categories -- such as refrigeration, foam blowing, aerosols, solvents, and other uses -- to the best knowledge of the producers. Some degree of geographical breakdown is also provided but the AFEAS survey does not distinguish between Article 5 (developing) countries and non-Article 5 (developed) countries. An estimate of atmospheric releases of the individual HCFCs and HFCs is also provided. The full set of production, sales and emissions data can be downloaded from the AFEAS web site at www.afeas.org/prodsales_download.html. This overview and the graphics are available at www.afeas.org/production_and_sales.html.
 
 
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Bibliography

        Further detail of the data collection and emission estimation procedures and associated uncertainties, and of the geographical distribution of emissions has been published in the papers listed below.
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R.L. McCarthy, F.A. Bower and J.P. Jesson. "The Fluorocarbon-Ozone Theory - I. Production and Release: World Production and Release of CCl3F and CCl2F2 (Fluorocarbons 11 and 12) Through 1975," Atmos. Environ., 11, 491-497, 1977.
P.H. Gamlen, B.C. Lane, P.M. Midgley and J.M. Steed. "The Production and Release to the Atmosphere of CCl3F and CCl2F2 (Chlorofluorocarbons CFC 11 and CFC 12)," Atmos. Environ., 20, 1077-1085, 1986.
D.A. Fisher and P.M. Midgley. "The Production and Release to the Atmosphere of CFCs 113, 114 & 115," Atmos. Environ., 27A, 271-276, 1993.
P.M. Midgley and D.A. Fisher. "The Production and Release to the Atmosphere of Chlorodifluoromethane (HCFC-22)," Atmos. Environ., 27A, 2215-2223, 1993.
D.A. Fisher and P.M. Midgley. "Uncertainties in the Calculation of Atmospheric Releases of Chlorofluorocarbons," J. Geophys. Res., 99, 16, 643-16,650, 1994.
A. McCulloch, P.M. Midgley and D.A. Fisher. "Distribution of Emissions of Chlorofluorocarbons (CFCs) 11, 12, 113, 114 and 115 Among Reporting and Non-Reporting Countries in 1986," Atmos. Environ., 28, 2567-2582, 1994.
D.A. Fisher, T. Duafala, P.M. Midgley and C. Niemi. "Production and Emission of CFCs, Halons, and Related Molecules," in Report on Concentrations, Lifetimes, and Trends of CFCs, Halons, and Related Species, NASA Reference Publication 1339, J.A. Kaye, S.A. Penkett and F.M. Ormond (eds.), 1994.
P.M. Midgley and A. McCulloch. "Estimated National Releases to the Atmosphere of Chlorodifluoromethane (HCFC-22) during 1990," Atmos. Environ., 31, 809-811, 1997.
A. McCulloch and P.M. Midgley. "Estimated Historic Emissions of Fluorocarbons from the European Union," Atmos. Environ., 32, 1571-1580, 1998.
M.A. Aucott, A. McCulloch, T.E. Graedel, G. Kleiman, P.M. Midgley and Y.-F. Li. "Anthropogenic Emissions of Trichloromethane (Chloroform) and Chlorodifluoromethane (HCFC-22): Reactive Chlorine Emissions Inventory," J. Geophys. Res., 104(D7), 8405-8415, 1999.
P.M. Midgley and A. McCulloch. "Properties and Applications of Industrial Halocarbons," "International Regulations on Halocarbons," and "Production, Sales and Emissions of Industrial Halocarbons," in The Handbook of Environmental Chemistry, Vol. 4 Part E: Reactive Halogen Compounds in the Atmosphere, (ISBN 3-540-64090-8), pp. 129-153, 155-190, 203-221, P. Fabian and O.N. Singh (eds.), Springer-Verlag, Heidelberg, 1999.
A. McCulloch, P. Ashford, and P.M. Midgley. "Historic Emissions of Fluorotrichloromethane (CFC-11) Based on a Market Survey," Atmos. Environ., 35, 4387-4397, 2001.
A. McCulloch, P.M. Midgley, and P. Ashford. "Releases of Refrigerant Gases (CFC-12, HCFC-22, and HFC-134a) to the Atmosphere," Atmos. Environ., 37(7), 889-902, 2003.
A. McCulloch, P.M. Midgley, and A.A. Lindley. "Recent Changes in the Production and Global Atmospheric Emissions of Chlorodifluoromethane (HCFC-22)," submitted to Atmos. Environ., 2005.
 
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Companies Participating in 2003 Survey
 
Asahi Glass Co., Ltd. (Japan
 
Arkema S.A. (France
        formerly Atofina 
        Arkema Espana (Spain
        Arkema N.A. (United States
 
Central Glass Co., Ltd. (Japan
 
Daikin Industries, Ltd. (Japan
        Daikin America, Inc. (United States
 
E.I. DuPont de Nemours & Company, Inc. (United States
        DuPont Argentina S.A. (Argentina
        DuPont do Brasil (Brazil
        DuPont Canada, Inc. (Canada
        E.I. DuPont International S.A. (Europe
        DuPont SA de C.V. (Mexico
 
Honeywell International, Inc. (United States
        formerly AlliedSignal 
        Honeywell (Canada
        Honeywell Fluorochemicals (Europe
 
INEOS Fluor Ltd. (United Kingdom
        formerly ICI Klea 
 
Mitsui-DuPont Fluorochemicals Co., Ltd. (Japan
 
Rhodia Organique Fine, Ltd. (United Kingdom
        formerly Rhône-Poulenc Chemicals, Ltd. 
 
Solvay S.A. (Belgium
        Solvay Fluor Iberica S.A. (Spain
        Solvay Fluor und Derivate GmbH (Germany
        Solvay Fluorés France S.A. (France
        Solvay Solexis S.p.A. (Italy
                formerly Ausimont 
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